Ferro Alloys

Overview

  • Jai balaji group as a whole generates revenue of more then 1.2 billion Dollars per annum providing employment to more than 10,000 employees.
  • We are one of the largest manufacturesrs of Ferroalloys in the eastern part of india with a production capacity of 155 thousand tonnes per annum which included 8 submerged arc furnaces , 3x6MVA, 2x9MVA, and 3×16.5MVA.
  • We are the largest producer and low carbon ferrochorme in india.
  • The company presently generetes power from its captive power plant with a capacity of 100MW which is sufficient to power all the Ferroalloy plant.
  • We are one of the first company which generates GREEN POWER by utilising the waste heat gases in our captive power plant.

Technology: Advanced PLC controlled Process
Automation System for optimized Furnace Operation

Quality Instruments

  • Digital weight machine Range 0-200gm – Sample Weight
  • Strhrolen apparatus 1 – 1.5 Scale – Carbon %
  • Muffle fumace Range 0 – 1200 – VM & ASH of Coke & Coal, All type of ignition
  • Hot Air Oven – Remove moisture from Sampl
  • PH Meter – PH level of water & other solution
  • Brix Thermo Hydrometer Brix value of molasses
  • Briquette Strength Machine – Briquett Strength
  • LECO ANALYSER

Product Certification: Currently certified as per ISO 9001:2000

ARC FURNACE NUMBER OF FURNACE CAPACITY IN MVA ANNUAL CAPACITY IN MT
2 9 30156
3 16.5 100000
1 6 20000
TOTAL 6 73.5 150156
Premium Ferro Chrome HC.
Grade Cr Sl C p S Ti N
ULS-I 65% Min 0.5% Max 9.5% Max 0.02/0.03% max 0.05% Max 0.10% Max 0.01% Max
ULS-II 65% Min 1% Max 9.0% Max 0.02/0.03% max 0.05% Max 0.10% Max 0.01% Max
ULP 65% Min 1% Max 9.5% Max 0.15/0.02% max 0.05% Max 0.10% Max 0.01% Max
ULC 65% Min 1% Max 6.5% Max 0.02/0.03% max 0.05% Max 0.2% Max 0.07% Max
Ultra-Ferro Chrome HC
Grade Cr Sl C p S Ti N
LS-I 60% Min 1/1.5% Min 9.5% Max 0.02/0.03% max 0.05% Max 0.10% Max 0.2% Max
LS-II 60% Min 2/3% Max 9% Max 0.02/0.03% max 0.05% Max 0.10% Max 0.2% Max
Ferro Chrome HC
Grade Cr Sl C p S Ti N
Standard-I 60% Min 2% Max 9.0% Max 0.03% max 0.05% Max 0.10% Max 0.2% Max
Standard-II 60% Min 3% Max 8% Max 0.03% max 0.05% Max 0.10% Max 0.2% Max
Standard-III 58%/60% Min 4% Max 8% Max 0.03%/0.04% max 0.05% Max 0.10% Max 0.2% Max
Ferro Chrome MC
Grade Cr Sl C p S Ti N
MCFECR-I 60% – 65% Min 1%-1.5% Max 1% Max 0.03% max 0.05% Max 0.02% Max 0.07% Max
MCFECR-II 60% – 65% Min 1%-1.5% Max 2% Max 0.03% max 0.05% Max 0.02% Max 0.20% Max
Ferro Chrome LC
Grade Cr Sl C p S Ti N
ULC 65% Min 1% Max 0.06% Max 0.03%/0.04% max 0.02% Max 0.02% Max 0.05% Max
Premium 65% Min 1% Max 0.10% Max 0.03%/0.04% max 0.02% Max 0.02% Max 0.05% Max
LCFECR-I 60% Min 1.5% Max 0.1% Max 0.03%/0.04% max 0.02% Max 0.02% Max 0.05% Max
LCFECR-II 58% Min 1.5% Max 0.1% Max 0.03%/0.04% max 0.02% Max 0.02% Max 0.05% Max

Silico Manganese

Grade Ferro Silico Manganese I Ferro Silico Manganese I Ferro Silico Manganese II Ferro Silico Manganese II
Mn 50% Min 58% Min 60% Min 65% Min
Si 12% Min 13% Min 14% Min 16% Min
C 2% max. 2% max. 2% max. 2% max.
P 0.30% max. 0.30% max. 0.30% max. 0.30% max.
S 0.04% max. 0.04% max. 0.04% max. 0.04% max.
Size 10-50 mm or as per customer choice 10-50 mm or as per customer choice 10-50 mm or as per customer choice 10-50 mm or as per customer choice

Ferro Manganese

Manganese (Min %) Silicon (Si %) Carbon (C %) Sulphur (S %) Phosphorous (P %)
70 – 75 1.50 Max 6 – 8 0.05 Max 0.30 Max
70 – 75 1.50 Max 6 – 8 0.05 Max 0.20 Max
75 – 80 1.50 Max 6 – 8 0.05 Max 0.05 Max